SIPA西帕 ECS/FX20E液压设置手册 (1)

ECSFX20E/ ECSFX20E  OPERATIVE INSTRUCTION FOR HYDRAULIC PRESSURE SETTINGS/ ECSFX20E液压设置手册

OPERATIVE INSTRUCTION FOR THE SETTING OF HYDRAULIC PRESSURES ECSFX20E/

1.) PURPOSE/目的
2.)APPLICABLITY/使用范围
3.)REFERENCE/参考资料
4.)INSTRUMENTATION/仪器仪表
5.)ACTIVITY DESCRIPTION/步骤描述
5.1.)GENERAL/一般
5.2.)PUMP pos.2210 AND GROUP 500 ADJUSTMENT/泵上位置2210点和油块500的调整
5.3.)PUMP pos.2205 ADJUSTMENT /泵上位置2205点的调整
5.4.)PUMP pos.2105 ADJUSTMENT /泵上位置2105点的调整
5.5.)PUMP pos.2110 ADJUSTMENT /泵上位置2110点的调整
5.6.)100 & 200 GROUPS ADJUSTMENT /油块100和200的调整
5.7.)GROUP 1500 ADJUSTMENT /油块1500的调整
5.8.)GROUP 1600 ADJUSTMENT /油块1600的调整
5.9.)GROUP 1700 ADJUSTMENT /油块1700的调整
5.10.)GROUP 1800 ADJUSTMENT /油块1800的调整
5.11.)ACCUMULATOR ADJUSTMENT /蓄能器的调整
 
1.)PURPOSE  /目的
1.1.)The current technical specification define the rules for the hydraulic system pressure adjustment / 现行的技术规范详细说明了液压系统压力调整的步骤

2.)APPLICABILITY /适用范围
2.1.)The applicability is extended in all ECSFX20/80E with the following hydraulic drawing /其广泛适用于所有的ECSFX20/80E型的西帕机
 
3.)REFERENCE /参考资料
3.1.)machine hydraulics drawing  to be adjusted /需要做调整部份的机器液压图

4.)INSTRUMENTATION /仪器仪表
4.1.)Pressure gauge with 0-25 bar range including the micropipe /带细油管量程为0－25bar的液压表
4.2.)Pressure gauge with  0-60 bar range including the micropipe /带细油管量程为0－60bar的液压表
4.3.)Pressure gauge with 0-250 bar range including the micropipe /带细油管量程为0－250bar的液压表
4.4.)Pressure gauge with 0-400 bar range including the micropipe /带细油管量程为0－400bar的液压表
4.5.)Accumulator check device /蓄能器测压表
4.6.)straight flange SAE3000 2”  threaded 2” GAS cod.5011436 /直法兰 SAE3000 2”  threaded 2”， 西帕编号5011436
4.7.)AP . TRP CON 2”-CON 2” nipple cod.5018657 qantity. 2pcs /接头2个CON 2”-CON 2”，西帕编号5018657
4.8.)ball valve Female- Female  handhold G2”PN16 cod.5056720 /  带把球阀PN16，西帕编号5056720
4.9.)straight counterflange SAE3000 2” threaded 2” GAS cod.5036924 /对接法兰 SAE3000 2” threaded 2”GAS， 西帕编号5036924
4.10.)Seal OR4225-NB70 cod.5010777 /丝堵OR4225-NB70，西帕编号5010777
4.11.) Vite TCEI M12x45 UNI5931-8.8 cod.5010788 quantità 4 / Screw TCEI M12x45 UNI5931-8.8 cod 5010788 quantity 4 pcs /螺栓4个M12x45 UNI5931-8.8，西帕编号5010788
4.12.)Adhesive Loctite type Hydraulic Ermetic type 542 cod. 5002386 /液体密封胶，型号542，西帕编号5002386

5.)ACTIVITIES DESCRIPTION / 步骤描述
5.1.)GENERAL /一般
5.1.1)Unscrew the FR ( minimum pressure ) of 2210 pump / 旋开泵2210上的FR（最小压力）
5.1.2)Disconnect the connector of the electrovalve pos.2213 ( YV0511 ) of  GROUP 2210/拔掉泵2210上2213位置的电磁阀接头（YV0511）
5.1.3)Disconnect the connector of the electrovalve pos.209 & 204 (YV0211 & YV0111 ) of  GROUP 200 /拔掉209和204位置上的电磁阀接头(YV0211 & YV0111 )
5.1.4)Unscrew completely the valve pos. 206 of GROUP 200 /完全旋开油块200上206位置的阀
5.1.5)Disconnect the connector of the electrovalve pos. 510 (YV0114 ) of GROUP 500 /拔掉油块500上510位置的电磁阀接头
5.1.6)Unscrew the valves pos. 506 and 512 of GROUP 500 /旋开油块500上506和512位置的阀
5.1.7) Disconnect the connector of the valves pos. 109 and 120  (YV0217 & YV0517 )  of GROUP 100 /拔掉油块100上109和120位置的电磁阀接头(YV0217 & YV0517 )
5.1.8)Unscrew completely the valve pos. 116 of GROUP 100 /完全旋开油块100上116位置的阀
5.1.9)Unscrew completely the valve pos. 2120 of the GROUP 2110 /完全旋开油块2110上2120位置的阀
5.1.10)Enable Side A and side B /激活两侧操作
5.1.11)Close all the doors or by selector simulate door closed /关上所有的门或通过掰钥匙短掉
5.1.12)Start the pumps /开泵
5.1.13)Wait for the oil temperature is in “ Working set “ /等油温升到工作状态

5.2.)PUMP pos.2210 and GROUP 500 ADJUSTMENT /泵上 2210位置以及油块500的调整
5.2.1 Install the perssure gauge  0-25 bar on MP check point on the GROUP 2210 /油块2210的 MP点上装好0－25bar的液压表
5.2.2 Connect the connector of the electrovalve pos. 510 of the GROUP 500 / 插好油块500的510位置上的电磁阀接头
5.2.3 Screw completely the valve pos.506 and 512 of the GROUP 500 / 旋紧油块500的506和512位置上的阀
5.2.4 Adjust the FR of the Pump pos.2210 to the indicated pressure as in the hydraulic diagram / 调整泵上2210位置的FR，直到指示压力如液压图所示
5.2.5 Install a pressure gauge 0-400 on MP check point  of the GROUP 2210 /油块2210的 MP点上装好0－400bar的液压表
5.2.6 Connect the connector of the electrovalve pos.2213 ( YV0511 ) /插好2213位置上的电磁阀接头
5.2.7 Adjust the DR ( maximum pressure ) of the pump pos. 2210 , to the indicated pressure as in the hydraulic diagram /调整泵上2210位置的DR（最大压力），直到指示压力如液压图所示
5.2.8 Install a pressure gauge 0-400 on MACC1 check point of the GROUP 500 /油块500的MACC1点装上0－400的液压表
5.2.9 Adjust the valve pos. 506 of the GROUP 500 to the indicate pressure as in the hydraulic diagram . Make loose the adjustment revolving plug untill the pointer in the pressure gauge will move in a lower value , after that it’s possible to hear the discharge typical noise . The revolving plug must be locked with its locknut in the position where the pointer had stop before begun to discharge  / 调整油块500上506位置的阀，直到指示压力如液压图所示。旋松调节插栓，直到液压表头指针只作较小偏移，之后会听到卸压的声音。在卸压开始前指针不动的位置，必须将调节插栓的锁母锁死。
5.2.10 Install a pressure gauge 0-400 on MP1 check point of the Group 500 /油块500的MP1点装上0－400的液压表
5.2.11 Adjust the valve pos.512 of the GROUP 500 to the indicate pressure as in the hydraulic diagram /调整油块500上512位置的阀，直到指示压力如液压图所示
5.2.12 Install a pressure gauge 0-400 bar on MP check point of tha GROUP 2210 /油块2210上的MP点装上0－400的液压表
5.2.13 Adjust the DR of the Pump 2210 to the indicate pressure as in the hydraulic diagram /调整泵2210上的DR，直到指示压力如液压图所示

5.3.) 2205 PUMP ADJUSTMENT /泵2205的调整
5.3.1 Install a pressure gauge 0-400 bar on MACC1 of the GROUP 200 /油块200的MACC1点装上0－400的液压表
5.3.2 Unscrew few revolutions ( 1÷2 ) the revolving plugs marked with “U” and “O” of the valve pos. 295 of the GROUP 200 / 将油块200上295位置的阀上标有“U”和“O”的调整插栓旋松1～2圈
5.3.3 Connect the connector of the electrovalve  pos 209 and 204 ( YV0211  and  YV0111 ) / 插好209和204位置上的电磁阀接头( YV0211  and  YV0111 )
5.3.4 Screw completely the valve pos. 206 of the GROUP 200 / 旋紧油块200上206位置的阀
5.3.5 Adjust the revolving plug marked “O” ( maximum pressure ) of the valve pos. 295 of the GROUP 200 to the indicate pressure as in the hydraulic diagram for the valve pos.206 GROUP 200 adding 10 bar more of pressure . ( to facilitate the setting can be disconnected the valve pos. 209 ( BLOCK 200 ) till close to the  necessary calibration then connect back  the connector ) / 调节油块200上295位置的阀上标识为“O”（最大压力）的可调插栓，直到压力如液压图所示，206位置的再调高10bar（快速设置可以拔掉油块200上209位置的阀，直到接近要求的值，然后插好插头）。
5.3.6 Adjust the revolving plug , marked  “U“ ( minimum pressure ) of the valve pos 295 GROUP 200  , to the indicate pressure as in the hydraulic diagram for the valve pos. 206 of Group 200 adding 10 bar more /调节油块200上295位置的阀上标识为“U”（最小压力）的可调插栓，直到压力如液压图所示，206位置的再调高10bar。
5.3.7 Calibrate the valve pos 206 GROUP 200 at the indicate pressure as in the hydraulic diagram /调整油块200上206位置的压力到液压图所示的压力值标定。
5.3.8 Adjust the revolving plug  marked “O” ( minimum pressure ) of the valve pos. 295 GROUP 200 at the indicate as in the hydraulic diagram /调节油块200上295位置的阀上标识为“O”（最小压力）的可调插栓，直到压力如液压图所示
5.3.9 Adjust the revovlving plug marked with “U”  ( minimum pressure ) of the valve pos. 295 GROUP 200 at the indicate presure as in the hydraulic diagram /调节油块200上295位置的阀上标识为“U”（最小压力）的可调插栓，直到压力如液压图所示
5.3.10 Install a pressure gauge 0-250 bar  on MACC1 check point GROUP 200 /油块200上的MACC1点装上0－250的液压表
5.3.11 Verify the calibration as in the previous points 5.3.8 and 5.3.9 with eventual correct /检验以上5.3.8 and 5.3.9两步，作最后的修订

5.4.) 2105 PUMP ADJUSTMENT / 泵2105的调整
5.4.1 Install a pressure gauge 0-400 bar on MACC1 check point  of GROUP 100 /油块100上的MACC1点装上0－400的液压表
5.4.2 Unscrew few revolutions ( 1÷2 ) the revolving plugs marked with “U” and “O” of the valve pos. 195 of the GROUP 100 /将油块100上195位置的阀上标有“U”和“O”的调整插栓旋松1～2圈
5.4.3 Connec t the connector of the electrovalve pos. 109 and 120 ( YV0217 and YV517 ) /插好109和120位置的电磁阀接头( YV0217 和 YV517 )
5.4.4 Screw completely the valve pos.116 of the GROUP 100 /旋紧油块100上116位置的阀
5.4.5 Adjust the revolving plug marked “O” ( maximum pressure ) of the valve pos. 195 of the GROUP 100 to the indicate pressure as in the hydraulic diagram for the valve pos.116 GROUP 100 adding 10 bar more of pressure . ( to facilitate the setting can be disconnected the valve pos. 120 ( BLOCK 100 ) till close to the  necessary calibration then connect back  the connector ) /调节油块100上195位置的阀上标识为“O”（最大压力）的可调插栓，直到压力如液压图所示，116位置的再调高10bar（快速设置可以拔掉油块200上209位置的阀，直到接近要求的值，然后插好插头）。
5.4.6 Adjust the revolving plug , marked  “U“ ( minimum pressure ) of the valve pos 195 GROUP 100  , to the indicate pressure as in the hydraulic diagram for the valve pos. 116 of Group 100 adding 10 bar more /调节油块100上195位置的阀上标识为“U”（最小压力）的可调插栓，直到压力如液压图所示, 116位置的再调高10bar
5.4.7 Calibrate the valve pos 116 GROUP 100 at the indicate pressure as in the hydraulic diagram /校准油块100上116位置的阀，到液压图所示压力
5.4.8 Adjust the revolving plug  marked “O” ( minimum pressure ) of the valve pos. 195 GROUP 100 at the indicate as in the hydraulic diagram /调节油块100上195位置的阀上标识为“O”（最小压力）的可调插栓，直到压力如液压图所示
5.4.9 Adjust the revovlving plug marked with “U”  ( minimum pressure ) of the valve pos. 195 GROUP 100 at the indicate presure as in the hydraulic diagram /调节油块100上195位置的阀上标识为“U”（最小压力）的可调插栓，直到压力如液压图所示
5.4.10 Install a pessure gauge 0-250 bar on MACC1 check point of the GROUP 100 /油块100上的MACC1点装上0－250的液压表
5.4.11 Verify the calibration as in the previous points 5.4.8 and 5.4.9 with eventual correct /检验以上5.4.8 and 5.4.9两步，作最后的修订